Excalibur Dehydrator Manual: A Comprehensive Guide (Updated 12/16/2025)

Welcome! This manual provides detailed instructions for your Excalibur dehydrator, a vital tool for food preservation, efficiently drying various foods and extending their shelf life.

Today is 12/16/2025 09:42:22 ()

Excalibur dehydrators represent a pinnacle of food preservation technology, offering a robust and reliable method for extending the life of your favorite foods. Unlike conventional methods, Excalibur’s innovative design focuses on maintaining optimal temperatures for enzyme activity, preserving vital nutrients often lost during canning or freezing.

These dehydrators utilize a patented airflow system – the 7” Triacontanol fan – ensuring even drying across all trays, eliminating the need for rotation. This feature is crucial for consistent results, whether you’re crafting delicate fruit leathers or savory jerky.

Excalibur’s commitment to quality and durability makes them a preferred choice for both novice and experienced dehydrators. This manual will guide you through every aspect of operation, from initial setup to advanced techniques, unlocking the full potential of your Excalibur appliance.

Why Choose an Excalibur Dehydrator?

Excalibur dehydrators stand apart due to their superior design and performance, offering benefits unmatched by competing brands. The key lies in their horizontal airflow technology, ensuring even drying without the need for tray rotation – a significant time saver! This system also preserves more of the food’s natural enzymes, maximizing nutritional value.

Unlike many dehydrators that use heating elements which can ‘cook’ food, Excalibur utilizes a low-heat process. This gentle approach retains vibrant colors, flavors, and essential vitamins. Furthermore, Excalibur’s build quality is exceptional, constructed with durable materials for long-lasting reliability.

Choosing Excalibur means investing in a healthier lifestyle, reducing food waste, and enjoying delicious, preservative-free snacks and meals.

Understanding Excalibur Dehydrator Models

Excalibur offers a diverse range of dehydrator models to suit various needs and budgets. From compact 5-tray units ideal for individuals or small families, to larger 9-tray and even 12-tray models perfect for serious homesteaders or those preserving large harvests, there’s an Excalibur for everyone.

Models differ in features like timer functionality, temperature range, and construction materials. Some boast advanced controls for precise temperature adjustments, while others prioritize simplicity and ease of use. The price point generally reflects the size and feature set.

Understanding these differences is crucial for selecting the model that best aligns with your dehydrating goals and anticipated usage. We’ll explore popular options in detail.

Popular Excalibur Models & Their Features

The Excalibur 3926TB, a 9-tray model, is a popular choice, offering a generous capacity and user-friendly digital controls with a timer. It features Excalibur’s HyperWave Technology for fast, even drying.

The 29005CD, a 5-tray model, is excellent for beginners or those with limited space. It’s known for its simplicity and affordability, while still delivering reliable performance.

The 1146SS, a stainless steel option, provides durability and a sleek aesthetic. It’s a premium model with advanced features and a larger capacity. Each model utilizes a unique airflow system, ensuring optimal dehydration results for various food types.

Model Comparison: 9-Tray vs. 5-Tray

Capacity is the primary difference; the 9-tray model significantly increases dehydrating volume, ideal for large batches or families. The 5-tray is better suited for individuals or smaller households.

Drying time can vary slightly, with the 9-tray potentially requiring a bit longer due to increased load. However, Excalibur’s HyperWave Technology minimizes this difference.

Footprint is another consideration; the 9-tray occupies more counter space. Price reflects the capacity difference, with the 9-tray being a larger investment. Both models offer the same core functionality and reliability, making the choice dependent on your specific needs and usage frequency.

Setting Up Your Excalibur Dehydrator

Unboxing and placement are the first steps. Choose a level surface with good ventilation, away from direct sunlight. Before first use, thoroughly wash all trays, screens, and the base in warm, soapy water. Rinse and dry completely.

Assemble the dehydrator by stacking the trays onto the base. Ensure proper alignment for optimal airflow. Plug in the unit and familiarize yourself with the controls. Initial setup also involves understanding the thermostat and temperature settings, which will be covered in the following sections.

Proper setup ensures efficient operation and longevity of your Excalibur dehydrator.

Initial Setup and Cleaning

Before your first dehydrating session, a thorough cleaning is essential. Remove all components – trays, Paraflexx® sheets (if applicable), and the base. Wash each part with warm, soapy water. Avoid abrasive cleaners, as they can damage the surfaces.

Rinse thoroughly to remove all soap residue, then dry with a clean cloth. Inspect the unit for any shipping debris. The base can be wiped down with a damp cloth. Ensure all parts are completely dry before reassembling. This initial cleaning prepares your Excalibur for safe and effective food preservation.

Proper cleaning extends the life of your dehydrator and maintains food safety.

Temperature Control and Settings

Your Excalibur dehydrator offers precise temperature control, crucial for optimal food preservation. Most models feature a dial or digital interface to adjust the heat. Lower temperatures (95-115°F) are ideal for fruits and vegetables, preserving enzymes and nutrients.

Higher temperatures (135-160°F) are necessary for meats and jerky, ensuring food safety by eliminating harmful bacteria. Always consult recipe guidelines for specific temperature recommendations. Consistent temperature is key; avoid frequent adjustments during the dehydration process.

Experimentation is encouraged, but always prioritize food safety. Accurate temperature settings guarantee quality and longevity of your dehydrated goods.

Understanding the Thermostat

The thermostat is the heart of your Excalibur’s temperature regulation. It maintains a consistent heat level throughout the dehydration cycle. Excalibur utilizes a unique ParaFlex® thermostat known for its accuracy and reliability. Understanding its function is vital for successful dehydrating.

The thermostat doesn’t instantly reflect adjustments; allow time for the temperature to stabilize. External factors like ambient room temperature can slightly influence the internal temperature. Regularly check your food’s progress, especially during initial runs, to ensure optimal drying.

Calibration isn’t typically required, but if you suspect inaccuracies, contact Excalibur customer support for assistance.

Dehydrating Basics: Food Preparation

Proper food preparation is crucial for optimal dehydration results. Begin with fresh, high-quality ingredients. Thoroughly wash all produce to remove dirt and contaminants. Consistent slice thickness is key – aim for uniformity to ensure even drying.

For fruits and vegetables, consider peeling, coring, or removing seeds as needed. Blanching vegetables before dehydrating helps preserve color, flavor, and nutrients. Meat requires specific preparation, including trimming excess fat and marinating for enhanced taste.

Pre-treatment options, like lemon juice for fruits, can prevent browning. Always pat food dry before arranging it on the trays.

Fruit Preparation for Dehydrating

Preparing fruit for dehydration involves several key steps. Begin by washing fruits thoroughly and removing any blemishes. Peeling is optional, depending on the fruit and your preference – skins can add fiber but may take longer to dry. Core apples and pears, and remove pits from stone fruits like peaches and plums.

Slicing fruits uniformly, around ¼ inch thick, is vital for even drying. Consider a mandoline for consistent results. Preventing browning is important; a lemon juice dip (1 tablespoon per quart of water) works wonders.

Berries can be dehydrated whole or halved. Arrange fruit in a single layer on the dehydrator trays, ensuring airflow around each piece.

Vegetable Preparation for Dehydrating

Proper vegetable preparation is crucial for successful dehydration. Begin by thoroughly washing all vegetables to remove dirt and debris. Peeling is often recommended, though some skins (like carrot skins) are edible and provide extra nutrients. Cut vegetables into uniform pieces – slices, dice, or strips – approximately ¼ inch thick for consistent drying.

Blanching is essential for most vegetables (except onions and garlic) to stop enzyme action that can cause discoloration and nutrient loss. Blanching involves briefly boiling or steaming, followed by an ice bath.

Arrange vegetables in a single layer on the dehydrator trays, ensuring adequate airflow. Root vegetables like carrots and beets may take longer to dry than leafy greens.

Meat & Jerky Preparation Guidelines

Safety is paramount when dehydrating meat. Always start with high-quality, lean cuts of meat. Partially freezing the meat for 30-60 minutes before slicing makes it easier to cut into ¼ inch thick strips with the grain for jerky.

Marinating is highly recommended to enhance flavor and tenderize the meat. Use marinades specifically designed for jerky, avoiding those with excessive sugar. Pre-cook meat (ground meat or poultry) to an internal temperature of 160°F (71°C) before dehydrating.

Arrange meat strips in a single layer, ensuring they don’t overlap. Dehydrating meat requires careful temperature control to eliminate bacteria.

Dehydrating Times & Temperatures

Achieving optimal results relies on precise temperature and timing. Excalibur dehydrators offer a wide temperature range, allowing for versatile food preservation. Generally, 135°F (57°C) is ideal for most fruits and vegetables, preserving enzymes for maximum nutritional value.

Meat and jerky require higher temperatures, typically between 160°F (71°C) and 170°F (77°C), to ensure food safety. Dehydration times vary significantly based on food thickness, humidity, and desired texture.

Regularly check your food during the process. Fruits typically take 6-12 hours, vegetables 8-16 hours, and meats 4-8 hours. Proper dehydration results in leathery, pliable textures – not brittle or mushy.

Fruit Dehydration Times

Dehydrating fruit preserves its natural sweetness and creates healthy snacks. Apple slices typically require 6-10 hours at 135°F (57°C), while banana chips take 8-12 hours. Berries, due to their smaller size, dehydrate faster, often within 8-16 hours.

Mango and pineapple, with higher moisture content, may need 12-18 hours. Consistent slice thickness is crucial for even drying. Pre-treating some fruits (like apples) with lemon juice prevents browning.

Check for pliability; fruit should be leathery but not sticky. Properly dehydrated fruit will store for several months in airtight containers. Adjust times based on humidity and your Excalibur model.

Vegetable Dehydration Times

Dehydrating vegetables concentrates their flavors, making them ideal for soups and snacks. Root vegetables like carrots and beets generally require 8-12 hours at 125°F (52°C). Leafy greens, such as kale and spinach, dehydrate much faster, typically within 6-8 hours.

Bell peppers and onions usually take 8-10 hours. Blanching vegetables before dehydration helps preserve color and nutrients. Ensure vegetables are sliced uniformly for consistent drying.

Properly dehydrated vegetables should be brittle and snap easily. Store in airtight containers for optimal shelf life. Adjust times based on humidity and your specific Excalibur model’s settings.

Meat & Jerky Dehydration Times

Dehydrating meat, especially for jerky, requires careful attention to safety and temperature. Always start with lean cuts of meat and marinate for enhanced flavor. Jerky typically needs 4-8 hours at 160°F (71°C), but this varies with thickness.

Ensure meat reaches an internal temperature of 160°F to eliminate bacteria. Pre-cooking or blanching meat before dehydration is highly recommended. Check for flexibility – jerky should bend without breaking.

Properly dehydrated meat should be leathery and have no visible moisture. Store in airtight containers. Always follow food safety guidelines when handling and dehydrating meat products to prevent illness.

Troubleshooting Common Issues

Encountering problems with your Excalibur? Don’t worry, many issues are easily resolved. If the dehydrator isn’t heating, check the power cord and thermostat settings. Ensure the unit is properly plugged in and the thermostat is set to the desired temperature.

Uneven drying often results from overcrowding trays or inconsistent food slice thickness. Rotate trays periodically for even airflow. Excessive fan noise may indicate a loose component; inspect and tighten as needed.

Regular maintenance prevents many issues. Refer to the cleaning section for detailed instructions. If problems persist, consult the Excalibur website or contact customer support for assistance.

Dehydrator Not Heating

If your Excalibur isn’t heating, begin with the simplest checks; First, verify the power cord is securely plugged into a functioning outlet. Test the outlet with another appliance to confirm it’s providing power.

Next, inspect the thermostat dial. Ensure it’s set to a temperature above the ambient room temperature. A setting of “off” or too low will prevent heating. Check the unit’s internal fuse or circuit breaker (if applicable) and replace if blown.

If these steps don’t resolve the issue, contact Excalibur customer support for further assistance. Do not attempt to disassemble or repair the unit yourself, as this could void the warranty.

Uneven Drying Problems

Experiencing uneven drying? This is a common issue, often easily resolved. First, ensure food is spread in a single layer on each tray, avoiding overcrowding. Overlapping pieces hinder airflow and cause inconsistent drying.

Rotate the trays midway through the dehydration process. Excalibur dehydrators utilize horizontal airflow, and rotating ensures all food receives equal exposure. Check for obstructions blocking airflow, such as food particles lodged near the fan intake.

Consider food thickness. Uniformly sliced or sized pieces dry more evenly. For best results, maintain consistent thickness throughout your preparation. If problems persist, contact Excalibur support.

Fan Noise & Maintenance

Normal fan operation produces a consistent hum. However, increased or unusual noises warrant investigation. First, ensure the dehydrator is placed on a level surface to minimize vibrations. Check for any loose parts or obstructions near the fan.

Regularly inspect the fan blades for dust or debris accumulation. Gently clean with a soft brush – never use liquids! Avoid running the dehydrator with a clogged fan, as this can strain the motor and increase noise levels.

If noise persists, contact Excalibur customer support. Do not attempt to disassemble the fan motor yourself, as this could void your warranty. Proper maintenance ensures quiet operation and extends the life of your dehydrator.

Cleaning and Maintenance

Maintaining your Excalibur dehydrator is crucial for optimal performance and longevity. Regular cleaning prevents buildup and ensures hygienic food preservation. After each use, wipe down the interior with a damp cloth to remove any food residue. Trays are dishwasher safe, offering convenient cleaning.

For deeper cleaning, periodically disassemble removable parts and wash them with warm, soapy water. Avoid abrasive cleaners, which can damage surfaces. Sanitize by wiping with a diluted vinegar solution. Always ensure all parts are completely dry before reassembling.

Regular maintenance extends the dehydrator’s lifespan and guarantees food safety. Refer to the ‘Replacing Filters & Parts’ section for guidance on component upkeep.

Daily Cleaning Procedures

Consistent daily cleaning is the cornerstone of Excalibur dehydrator maintenance. Immediately after each use, unplug the unit and allow it to cool completely. Remove the trays and wipe down the interior surfaces with a soft, damp cloth. This prevents sticky residue from hardening and becoming difficult to remove.

Focus on areas where food particles may have fallen, such as the base and around the fan intake. Trays can be quickly rinsed under warm water or placed in the dishwasher if dishwasher-safe. Avoid using harsh chemicals or abrasive scrubbers, as these can damage the dehydrator’s components.

A quick wipe-down each day significantly reduces the need for more intensive cleaning later on, ensuring a hygienic and efficient operation.

Deep Cleaning & Sanitization

Periodic deep cleaning, recommended monthly or after prolonged use, ensures optimal hygiene. Begin by disassembling all removable parts – trays, fan covers, and any other accessories. Wash these thoroughly with warm, soapy water. For stubborn residue, soak the trays in a solution of baking soda and water.

Sanitize all surfaces with a food-safe sanitizing solution, following the manufacturer’s instructions. Pay close attention to the interior base and fan area. Rinse thoroughly with clean water and allow all parts to air dry completely before reassembling. Inspect the power cord for any damage.

This thorough process eliminates bacteria and prevents cross-contamination, maintaining the quality and safety of your dehydrated foods.

Replacing Filters & Parts

Maintaining your Excalibur involves periodic replacement of filters and worn parts. The air filter, crucial for efficient operation, should be checked monthly and replaced every 3-6 months, depending on usage. A clogged filter reduces airflow and increases drying times.

Tray liners, if used, are disposable and should be replaced with each use. Inspect the fan motor annually for wear and tear; replacement may be necessary if it becomes noisy or inefficient. Genuine Excalibur replacement parts are recommended to ensure compatibility and performance.

Refer to the parts diagram in this manual or on the Excalibur website to identify the correct components. Regular maintenance extends the lifespan of your dehydrator.

Advanced Dehydrating Techniques

Expand your culinary horizons with these advanced techniques! Fruit leather creation involves pureeing fruit, spreading it thinly on a solid tray liner, and dehydrating until pliable. For herbal teas and powders, dry herbs thoroughly, then grind them using a spice grinder. This preserves essential oils and flavors.

Dehydrating soups and meals requires pre-cooking, then spreading in a thin layer on mesh liners. This creates lightweight, portable meals perfect for camping or emergencies. Experiment with marinades for meats before dehydrating to enhance flavor.

Remember to adjust times based on humidity and desired texture. These techniques unlock a world of possibilities beyond basic dehydration!

Making Fruit Leather

Creating delicious fruit leather is simple with your Excalibur! Begin by pureeing your favorite fruits – a combination often yields the best flavor. For optimal results, add a touch of lemon juice to prevent browning and enhance taste.

Spread the puree thinly and evenly onto a solid dehydrator tray lined with a non-stick sheet. A thickness of approximately 1/8 to 1/4 inch is ideal. Dehydrate at 135°F (57°C) for 6-12 hours, or until the leather is pliable but not sticky.

Check for doneness by pressing gently; it should not leave fingerprints. Once cooled, peel off the sheet and roll up the leather. Store in an airtight container for a healthy, portable snack!

Creating Herbal Teas & Powders

Preserve your garden’s bounty by dehydrating herbs for flavorful teas and potent powders! Spread clean, dry herbs in a single layer on a mesh dehydrator tray. This allows for maximum airflow, crucial for optimal drying.

Dehydrate at a low temperature, around 95-115°F (35-46°C), to retain the herbs’ essential oils and delicate flavors. Drying times vary, typically ranging from 2-4 hours, depending on the herb and its moisture content.

Once completely dry, herbs will crumble easily. For tea, simply store them whole or loosely crushed. For powders, use a spice grinder or blender. Store airtight, away from light, to maintain potency and freshness!

Dehydrating Soups & Meals

Expand your preparedness and enjoy convenient meals with dehydrated soups and complete dishes! Begin by cooking your soup or meal as usual, but reduce liquid content slightly. Spread the cooked mixture thinly – about ¼ inch – onto a solid dehydrator tray lined with parchment paper or a non-stick sheet.

Dehydrate at 135°F (57°C) for 8-12 hours, or until completely dry and brittle. Proper drying prevents spoilage. Break the dehydrated sheet into pieces, or pulse in a food processor for a crumble.

Store in airtight containers. To reconstitute, simply add hot water and simmer until heated through. This method is perfect for backpacking, camping, or quick weeknight dinners!